Long Neck Flanges Manufacturer

Long Neck Flange Manufacturer Supplier And Exporter

Long Neck Joint Flange

C-Way Engineering Exports is one of the most professional long-neck flanges manufacturers, suppliers, and exporters in India, we are featured in high-quality products and competitive prices. We produce international standards ASME/ANSI/IS/DIN/BS/JIS Long Neck flanges. Standard sizes of carbon steel and stainless steel long neck weld flanges are readily available in the stock to deliver immediately.

As the name suggests long neck weld flanges have a neck length that is two to three times longer than the standard weld neck flange, it is also known as Extended Weld Neck Flange. The extended neck offers additional reinforcement and support to the pipe, reducing stress concentrations and enhancing the structural integrity of the joint. The longer neck also provides a greater separation between the flange face and the weld area, which helps to minimize heat-affected zones and distortion during welding.

These flanges typically have a raised face or ring-type joint facing to provide a sealing surface for gaskets or other sealing materials. They are available in various sizes, pressure ratings, and material grades to suit different application requirements. Long neck weld flanges are commonly used in high-pressure and high-temperature piping systems, particularly in critical applications where structural integrity and reliability are most important.

All Flanges with standard sizes and materials are readily available in stock for immediate delivery. "Looking for large diameter Flanges ? Contact us today for Customized Flanges.




long neck flange

long neck flange






Applications of Long Neck Flange


Power Generation: Used in steam piping systems, boiler feedwater lines, and turbine connections in power plants.

Oil and Gas Industry: Found in upstream, midstream, and downstream operations, including pipelines, refineries, petrochemical plants, and offshore platforms.

Chemical Processing: Utilized in chemical plants, processing facilities, and reactors where corrosive fluids and high pressures are present.

Water Treatment: Used in water supply networks, desalination plants, and wastewater treatment facilities where high-pressure pipelines are required.




Advantages of Long Neck Joint Flange


Enhanced Strength: The longer neck provides additional reinforcement to the pipe joint, improving its strength and resistance to pressure and temperature fluctuations.

Reduced Welding Stress: The extended length of the neck reduces the proximity of the weld to the flange face, minimizing heat-affected zones and weld distortion during welding.

Improved Flow Characteristics: The smooth transition between the pipe and the flange neck reduces flow turbulence and pressure drop, improving overall system efficiency.

Versatility: Long neck weld flanges can accommodate a wide range of pipe sizes and pressure ratings, making them suitable for various industrial applications.

Testing


We conduct a series of testing procedures to ensure the quality, reliability, and performance of our Flanges.

These tests are conducted at various stages of manufacturing, from raw material inspection to the final product testing.

  • Dimensional Inspection
  • Visual Inspection
  • Non-Destructive Testing
    • Ultrasonic Testing
    • Magnetic Particle Testing
    • Liquid Penetrant Testing
    • Radiographic Testing
  • Mechanical Testing
    • Tensile Testing
    • Hardness Testing
  • Chemical Analysis
  • Intergranular Corrosion Testing
  • Pressure Testing
  • Corrosion Resistance Testing

Type of Flanges:

Specification, Grades, and Material

Flanges Specifications
Flanges Types Long Neck Flange
Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS ASA 150, ASA 300, PN 6,10,16,25, 40,64,100,160 ETC. available with NACE MR 01-75
Size 1/2″ (15 NB) to 48″ (1200 NB)
Standard ANSI/ASME B16.5, ANSI/ASME B16.47 Series A and Series B, MSS SP44, ASA, API 605, API 6A, AWWA, As per Custom Drawings
Pressure Rating Class 150, Class 300, Class 400, Class 600, Class 900, Class1500, Class 2500 | PN6, PN10, PN16, PN25, PN40, PN64 etc
Type Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Lap-Joint Face (LJF), Large Male-Female (LMF), Small Male-Female (SMF), Large Tongue & Groove, Small Tongue, Groove

 

Grades
Stainless Steel ASTM A182 F202, F304/304L/304H, F316/316L, F316H, F316TI, F310, F321, F904L
Duplex Steel ASTM/ASME A/SA 789, 790 – UNS NO S 31803, S 32205, S 32550, S 32750, S 32760.
Carbon Steel ASTM A105/A105N, A350 LF1, LF2 CL1/CL2, LF3 CL1/CL2, A694 F42, F46, F48, F50, F52, F56, F60, F65, F70, A516.60, 65, 70 (Spectacle Blind Flange, Spacer Ring/Spade Flange), Steel RST37.2, C22.8
Alloys Steel Flanges ASTM A182 F1, F5, F9, F11, F22, F91
Special Alloy Flanges Duplex, Super Duplex, Nickel Alloys
Flange Face Type Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Coating/Surface Treatment Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Nickel Alloys Nickel Alloys 200, Nickel Alloys 201
Hastelloy Hastelloy C-22, Hastelloy C-276, Hastelloy C-2000, Hastelloy C-4, Hastelloy X, Hastelloy B, Hastelloy N, Hastelloy G
Inconel Inconel 600, Inconel 601, Inconel 625, Inconel 625LCF, Inconel 686, Inconel 718, Inconel 800, Inconel 825, Inconel X-750 , Inconel 690, Inconel 602, Inconel 617, Inconel 925, Inconel A-289, Inconel AL-6XN, AL-904L

Certification and Documentation

As per International Industrial standards we provide all the necessary certifications. We provide certification and documentation, including material test reports (MTRs), inspection reports and compliance certificates to ensure product quality and compliance with standards and specifications.

These testing procedures ensure that flanges manufactured by us meet the standards, performance, and regulatory compliance. Our flanges meet stringent quality requirements and provide reliable performance in different industrial applications.

Ready to elevate your industrial operations with top-tier valve solutions? Look no further than ‘C-Way Engineering Exports’, where excellence meets innovation in every valve we manufacture.







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With decades of experience in the industry, 'C-Way Engineering Exports’ witnessed the critical importance of utilizing high-quality Flanges that meet international standards. Whether you are in Oil and Gas, petrochemical, power generation, or any other industry relying on efficient and reliable piping systems, investing in high quality valves is essential. Don't compromise on safety, performance, or longevity. Partner with trusted lap joint flanges manufacturers in India , supplier and exporter like us ‘C-Way Engineering Exports’, who prioritize quality and adherence to standards, ensuring your projects are built to last.

Contact us today to explore our full range of industrial valves, pipe fittings, pipes & tubes, flanges and experience the excellence of our products and how we can support your piping needs with our expertise and premium-grade valves. Let's build a robust infrastructure together.






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