Weld Neck Flanges

Weld Neck Flanges Manufacturer & Supplier

C-Way Engineering Exports is a premier manufacturer, supplier, and exporter of high-quality Weld Neck Flanges in India, known for exceptional engineering expertise and dedication to delivering top-quality products. With decades of experience and a commitment to excellence, we offer flanges that are designed and manufactured to the highest industry standards. Standard sizes of Stainless steel flanges and Carbon steel flanges are readily available in the stock to deliver immediately. Our Weld Neck flanges are designed and manufactured in accordance with international quality standard including ANSI/ASME B16.5, ANSI/ASME B16.47 Series A and Series B, and API standards. We produce Weld Neck Flanges, Blind Flange, Slip On Flanges, Socket Weld Flanges, Threaded Flange, Lap Joint Flanges, Spectacle Flanges in 150 #, 300#, 600#, 900#, 1500# and 2500# class from ½ inch to 48 inch sizes.

Design

A weld neck flange has a long, tapered hub that smoothly merges with the pipe. This design of weld neck flange is crucial to provide a smooth transition of stress, reducing the risk of leakage and failure. As the name suggest, the flange is welded to the pipe at its neck, this high strength joint ensure that it is capable of withstanding severe mechanical stress and harsh operating conditions. These flanges are commonly used in high-pressure and high-temperature applications where fluid dynamics are a concern.

Quick Enquiry Form


Weld elbow


Manufacturing Process:


Forged, machined and heat-treated.

Non-destructive testing (NDT), ultrasonic testing, radiographic testing, and magnetic particle inspection.


Surface Finish:


Face Types: Raised face (RF), flat face (FF), and ring-type joint (RTJ).

Finish: Smooth, serrated concentric or serrated spiral finish as per ASME B16.5.

Coating/Surface Treatment: Anti-rust Paint, Oil Black Paint, Yellow Transparent, Zinc Plated, Cold and Hot Dip Galvanized.


Compliance and Certification


Mill Test Reports (MTRs): Traceability and compliance with material specifications. Manufacturer Test Certificate as per EN 10204 / 3.1B. 100% Radiography Test Report.

Third-Party Inspection: Available upon request.

Pressure Testing: Hydrostatic and pneumatic testing.

Quality Assurance: visually examination for conformity to ASTM, ASME, MSS, DIN, EN, and JIS codes and standards.

Applications:

Our weld neck flanges are high in quality and designed to meet the demanding requirements of various industries, including:

  • Oil and Gas: Suitable for upstream, midstream, and downstream applications, including drilling, production, refining, and transportation.
  • Chemical Processing: Ideal for handling corrosive and hazardous chemicals, ensuring safety and integrity in processing plants.
  • Power Generation: Used in both conventional and nuclear power plants, capable of withstanding extreme pressures and temperatures.
  • Petrochemical: Essential for the production and transport of petrochemicals, offering durability and leak-proof connections.
  • Marine and Offshore: Resistant to seawater corrosion, making them suitable for offshore platforms and shipbuilding.
  • Water Treatment: Ensuring robust and leak-free connections in water treatment and desalination plants.

Testing


We conduct a series of testing procedures to ensure the quality, reliability, and performance of our Flanges.

These tests are conducted at various stages of manufacturing, from raw material inspection to the final product testing.

  • Dimensional Inspection
  • Visual Inspection
  • Non-Destructive Testing
    • Ultrasonic Testing
    • Magnetic Particle Testing
    • Liquid Penetrant Testing
    • Radiographic Testing
  • Mechanical Testing
    • Tensile Testing
    • Hardness Testing
  • Chemical Analysis
  • Intergranular Corrosion Testing
  • Pressure Testing
  • Corrosion Resistance Testing


Specifications
Flanges Name Weld Neck
Class 150 LBS, 300 LBS, 600 LBS, 900 LBS, 1500 LBS, 2500 LBS ASA 150, ASA 300, PN 6,10,16,25, 40,64,100,160 ETC. available with NACE MR 01-75
Nominal Pipe Size (NPS) 1/2″ (15 NB) to 48″ (1200 NB)
International Standards ANSI/ASME B16.5, ANSI/ASME B16.47 Series A and Series B, MSS SP44, ASA, API 605, API 6A, AWWA, As per Custom Drawings
Pressure Classes Class 150, Class 300, Class 400, Class 600, Class 900, Class1500, Class 2500 | PN6, PN10, PN16, PN25, PN40, PN64 etc
Type Raised Face (RF), Flat Face (FF), Ring Type Joint (RTJ), Lap-Joint Face (LJF), Large Male-Female (LMF), Small Male-Female (SMF), Large Tongue & Groove, Small Tongue, Groove
Bore Diameter Matches the internal diameter of the pipe to ensure smooth flow and minimize turbulence.

 

Grades
Stainless Steel ASTM A182 F202, F304/304L/304H, F316/316L, F316H, F316TI, F310, F321, F904L
Duplex Steel ASTM/ASME A/SA 789, 790 – UNS NO S 31803, S 32205, S 32550, S 32750, S 32760.
Carbon Steel ASTM A105/A105N, A350 LF1, LF2 CL1/CL2, LF3 CL1/CL2, A694 F42, F46, F48, F50, F52, F56, F60, F65, F70, A516.60, 65, 70 (Spectacle Blind Flange, Spacer Ring/Spade Flange), Steel RST37.2, C22.8
Alloys Steel Flanges ASTM A182 F1, F5, F9, F11, F22, F91
Special Alloy Flanges Duplex, Super Duplex, Nickel Alloys
Flange Face Type Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Coating/Surface Treatment Flat Face (FF), Raised Face (RF), Ring Type Joint (RTJ)
Nickel Alloys Nickel Alloys 200, Nickel Alloys 201
Hastelloy Hastelloy C-22, Hastelloy C-276, Hastelloy C-2000, Hastelloy C-4, Hastelloy X, Hastelloy B, Hastelloy N, Hastelloy G
Inconel Inconel 600, Inconel 601, Inconel 625, Inconel 625LCF, Inconel 686, Inconel 718, Inconel 800, Inconel 825, Inconel X-750 , Inconel 690, Inconel 602, Inconel 617, Inconel 925, Inconel A-289, Inconel AL-6XN, AL-904L

Certification and Documentation


As per International Industrial standards we provide all the necessary certifications. We provide certification and documentation, including material test reports (MTRs), inspection reports and compliance certificates to ensure product quality and compliance with standards and specifications.

These testing procedures ensure that flanges manufactured by us meet the standards, performance, and regulatory compliance. Our flanges meet stringent quality requirements and provide reliable performance in different industrial applications.

Ready to elevate your industrial operations with top-tier valve solutions? Look no further than ‘C-Way Engineering Exports’, where excellence meets innovation in every valve we manufacture.





We regularly export our products to



As decades of experience in the industry, 'C-Way Engineering Exports’ witnessed the critical importance of utilizing high-quality Pipe fittings that meet international standards. Whether you are in Oil and Gas, petrochemical, power generation, or any other industry relying on efficient and reliable piping systems, investing in high quality fittings is essential. Don't compromise on safety, performance, or longevity. Partner with trusted supplier like us ‘C-Way Engineering Exports’, who prioritize quality and adherence to standards, ensuring your projects are built to last. Contact us today to explore our full range of Pipe fittings and experience the excellence of our products and how we can support your piping needs with our expertise and premium-grade fittings. Let's build a robust infrastructure together.

Contact Us


All Copyrights © 2024 C-Way Engineering Exports